MANUFACTURING PROCESS
CAPABILITY
Solutions designed to meet your needs,
delivered with precision die-casting technology
1. Design review
We commit to contribute for society development through advanced manufacturing technology and long term accumulated techniques.
2. Mold design
We use 3D printing to replicate product shapes and employ CAE (flow analysis software) to design optimal casting plans. This approach ensures precision in casting and enhances production efficiency.
3. Cutting tool design
By leveraging advanced simulations in our custom tool and jig design processes, we identify and address potential issues—such as machining conditions and clamp deformation—before production. This proactive approach allows us to meet our customers' stringent precision requirements, starting from scratch to ensure high-quality results.
4.
Mold
Manufacturing
We produce high-precision molds using designs enhanced by advanced analysis technology, and we manufacture them with state-of-the-art mold production equipment. This approach ensures the highest level of quality and precision in every mold we create.
CAPABILITIES - SHIN-EI HIGH TECH CO., LTD.
-
NC WIRE CUT MACHINE
5 Units -
NC LATHE MACHINE
4 Units -
LATHE MACHINE (MAZAK)
1 Unit -
NC MILLING
3 Units -
MILLING MACHINE
4 Units -
ELECTRICAL DISCHARGE MACHINE
8 Units -
CMM
1 Unit -
MACHINING CENTER
14 Units -
HORIZONTAL (MITSUBISHI)
1 Unit -
DOUBLE COLUMN TYPE (MITSUBISHI)
1 Unit -
CAD / CAM (CIMATRON)
15 Units -
GRINDING MACHINE
3 Units -
RADIAL BALLING
1 Unit -
MOLD FLOW ANALYZER
1 Unit -
LASER BEAM WELDING
1 Unit -
DIE SPOT
2 Units
5.
Cutting Tools
Manufacturing
We utilize cutting-edge wire-cut EDM hybrid machines to create unique, high-quality tools that are not found elsewhere. A key strength of our process is achieving just-in-time delivery through rapid turnaround, completing designs to production within just a few days.
SHIN-EI HIGH TECH CO., LTD. - TOOL DIVISION
-
UNIVERSAL TOOL GRINDING
3 Units -
MACHINING CENTER
4 Units -
MILLING MACHINE
1 Unit -
LATHE MACHINE
3 Units -
TOOL MICROSCOPE
3 Units -
TOOL DYNAMIC BALANCE MACHINE
1 Unit -
3D CAD (SOLID WORKS)
18 Units -
CAM MC (SOLID WORKS)
1 Unit -
CAM NC (SOLID WORKS)
1 Unit -
SIMULATION SYSTEM (SOLID WORKS)
1 Unit -
CNC GRINDING MACHINE - CARBIDE
1 Unit
(WALTER) -
CNC GRINDING MACHINE - DIAMOND
1 Unit
(WALTER) -
CNC WIRECUT MACHINE (FANUC)
1 Unit -
CNC WIRECUT MACHINE (VOLLMER)
3 Units -
CYLINDRICAL GRINDER MACHINE
4 Units -
3D PRINTER (250 x 250 x 250)
2 Units
(STARTASYS) -
3D MEASURING INSTRUMENT
1 Unit
6.
High Pressure
Diecast
We are committed to maximizing productivity in casting through designs driven by advanced analysis technologies, ensuring efficiency and precision in every step of the process.
SHIN-EI HIGH TECH CO., LTD.
Suranaree Industrial Zone
-
350 t
16 Units -
Sub total
16 Units
SHIN-EI HIGH TECH CO., LTD.
Navanakorn Industrial Zone
-
350 t
17 Units -
650 t
1 Unit -
670 t
1 Unit -
800 t
1 Unit -
850 t
17 Units -
1,100 t
9 Units -
1,250 t
2 Units -
1,650 t
2 Units -
Nano Casting 350 t
1 Unit -
Sub total
51 Units
SHIN-EI PRECISION (THAILAND) CO., LTD.
Rojana Ayutthaya Plant
-
350 t
14 Units -
Sub total
14 Units -
DC GRAND TOTAL
81 Units -
FANUC ROBOT
91 Units
7.
Gravity
Diecast
Gravity die casting is a production method in which molten aluminum takes shape under its own weight. This process offers high design flexibility, enabling the creation of complex hollow structures that are difficult to achieve with high-pressure die casting. Additionally, since the mold fills by gravity, it minimizes air entrapment, thereby reducing the risk of porosity in the final product.
SHIIN-EI HIGH TECH CO., LTD.
Suranaree Industrial Zone
-
NC WIRE CUT MACHINE
5 Units -
Mold Casting Machine
20 Units -
Crucible Furnace
24 Units -
Shell Mounding Machine
19 Units -
De-Gassing Apparatus
3 Units -
Coagulation Tester
1 Unit -
Band Sawing Machine
12 Units -
Belt Sander Machine
12 Units -
T-6 Treatment Furnace
4 Units -
T-5 Treatment Furnace
1 Unit -
Fanuc Robot
4 Units
8. Machining
With over 1,000 CNC machines, we leverage cutting-edge manufacturing equipment and in-house developed automation systems to enhance our mass production capabilities. Our focus is on achieving unparalleled precision through advanced technology and production expertise.
SHIN-EI HIGH TECH CO., LTD.
Suranaree Industrial Zone
-
SHIN-EI HIGH TECH CO., LTD. - TOOL DIVISION
5 Units -
NC LATHE MACHINE
113 Units -
MACHINING CENTER
141 Units -
Sub total
254 Units
SHIN-EI HIGH TECH CO., LTD.
Navanakorn Industrial Zone
-
NC LATHE MACHINE
70 Units -
MACHINING CENTER
460 Units -
Sub total
526 Units
SHIN-EI HIGH TECH CO., LTD.
Suranaree Industrial Zone
-
NC LATHE MACHINE
152 Units -
MACHINING CENTER
43 Units -
Sub total
195 Units -
MACHINING TOTAL
975 Units -
FANUC ROBOT
138 Units
9. Assembly
SHIN-EI has many different types of assembly processes ranging from Assy Pin & Oil Gauge, Ball insert, Shrinkage fitting. We can comply with customer requirements for assembled products.
10.
Quality
Assurance
We guarantee exceptional quality by using state-of-the-art CT scanners to inspect the internal structure of castings, along with high-precision 3D scanners and coordinate measuring machines for accurate dimensional measurements.
ANALYSIS MACHINE
-
HARDNESS TESTING MACHINE
5 Units -
AMSLER UNIVERSAL TESTING INSTRUMENT
2 Units -
PROFILE PROJECTOR
1 Unit -
X-RAY
1 Unit -
CT SCANNER (TOSHIBA & YXLON & NIKON)
4 Units -
3D SCANNER
3 Units -
SPECTROMETER
3 Units -
TMA
1 Unit -
QUICK VISION MACHINE (QV)
1 Unit -
MICROSCOPE FOR PHASE ANALIZER
2 Units -
BURST TEST MACHINE
1 Unit -
UNIVERSAL LENGTH MEASURING MACHINE (ULM)
1 Unit
MEASUREMENT MACHINE
-
CMM MACHINE (MITSUTOYO)
27 Units -
CMM MACHINE (CARL ZEISS)
3 Units -
HANDY CMM
3 Units -
CONTRACER & ROUGHNESS
4 Units -
ROUNDNESS TESTER
6 Units -
SURFACE TESTER
9 Units -
MICROSCOPE
4 Units -
CONTOUR
4 Units -
AIR MICROMETER
151 Units -
BURST TEST MACHINE
1 Unit
11. Delivery
We deliver high-quality, competitive products through our in-house logistics network to 16 countries across North America, Europe, and Asia.
